Automotive-grade PCBA customization, 24-hour rapid response, and fully automated production lines guarantee delivery.
Publish Time: 2025-08-26
In high-reliability sectors such as automotive electronics, industrial control, and smart home, PCBA (printed circuit board assembly) serves as a core hardware component, and its quality and delivery efficiency directly determine product competitiveness. To meet the market's urgent demand for rapid iteration, customization, and high stability, we offer a one-stop, full-process PCBA customization and development service. Leveraging automotive-grade SMT technology, fully automated SMT production lines, and 24-hour rapid response, we provide customers with seamless solutions from design to mass production.1. Automotive-grade SMT Technology: Strict Standards for QualityAutomotive electronics require far greater reliability than consumer electronics. PCBAs must pass international certifications such as AEC-Q100 and ISO/TS 16949, and meet extreme environmental tests such as -40°C to 150°C operating temperature, vibration and shock resistance, and long-term humidity and heat resistance. Our SMT production line strictly adheres to automotive industry standards:Material Selection: We utilize lead-free, environmentally friendly solder and automotive-grade components to ensure compliance with environmental regulations such as RoHS and REACH.Process Control: Through 12 quality inspection steps, including AOI optical inspection, X-ray non-destructive imaging, and in-line SPI inspection, we achieve 0.1mm placement accuracy and a defect rate below 50ppm.Reliability Verification: We provide HALT (Highly Accelerated Lifetime Testing) and HASS (Highly Accelerated Stress Screening) services to uncover design flaws early and ensure a product lifespan of over 10 years.Case Study: We customized a BMS (Battery Management System) PCBA for a new energy vehicle company. The product passed 1,000 thermal shock tests from -40°C to 85°C with zero failures, helping the customer obtain EU CE certification.2. Fully Automated SMT Production Line: The Perfect Balance of Efficiency and FlexibilityFaced with small-batch, high-variety customization requirements, traditional production lines often face the challenges of high changeover costs and long lead times. We invested hundreds of millions of yuan to build a flexible, fully automated production line, achieving:Advanced Equipment: Equipped with world-leading equipment such as the Siemens HS60 high-speed placement machine, a HELLER reflow oven, and an ERSA selective wave soldering machine, we support the placement of ultra-small components like 0201 and 01005, as well as complex packages like BGA and QFN.Quick Line Changeover: Utilizing an intelligent material management system and modular fixtures, we can complete line changes within two hours, supporting minimum orders of 100 pieces per model.Capacity Guarantee: Daily production capacity reaches 500,000 points, meeting urgent order demands. Regular orders can be delivered within 72 hours, and samples can be produced within 24 hours for expedited orders.Case Study: We urgently produced ventilator control boards for a smart medical device company. Through 24-hour non-stop production, we delivered 1,000 finished units within three days, helping the customer seize market opportunities.3. One-Stop Service: Empowering the Complete Supply Chain from Design to After-SalesWe break away from the traditional "single-process" model of PCBA manufacturers and offer a comprehensive service process from design to prototyping to production to testing and after-sales, reducing customer communication costs and supply chain risks:Free Prototyping and Rapid Verification: We provide three sets of free prototypes, supporting functional testing and EMC compatibility testing to ensure first-pass design approval.DFM (Design, Function, and Manufacturing) Analysis: We intervene during the PCB design phase to optimize component layout and pad design, mitigating production risks.24-Hour Online Service: We have a team of technical experts and customer service staff who respond in real time via WeChat, email, and phone to resolve production anomalies, technical inquiries, and other issues.Lifetime Warranty: We offer unconditional returns and free rework for product quality issues, and provide three years of data traceability.Customer Comment: "In the three years we've worked with you, we've never had a project delayed due to PCBA quality issues. The after-sales team even provided remote assistance during the Spring Festival holiday to resolve EMI interference issues, truly providing 'full-service' support." - Purchasing Director of an industrial robot company4. Customization: Flexible Solutions with No Model RestrictionsWe understand the diverse needs of different industries for PCBAs. Therefore, we reject "standardized" approaches and offer fully customized services:Size Customization: We support processing of custom-shaped boards from as small as 10mm x 10mm to as large as 1m x 1m;Functional Expansion: We can integrate customized functions such as wireless communication modules (LoRa/NB-IoT), sensor interfaces, and power management circuits;Special Processing: We offer advanced process options such as immersion gold/immersion silver/OSP surface treatments, rigid-flex boards, and buried copper heat dissipation designs.Case Study: We developed a salt-spray-resistant PCBA for an agricultural drone company. Using a conformal coating and triple-coating process, the product operated stably for over 2,000 hours in a high-humidity coastal environment.Defining new standards in the PCBA industry with technology as our spearhead and service as our shieldAmid the rise of intelligent automotive electronics and the explosive growth of the new energy industry, PCBA quality and delivery efficiency have become core elements of a company's competitiveness. Leveraging our automotive-grade processes, fully automated production lines, one-stop service, and 24-hour response time, we have provided high-reliability PCBA solutions to over 300 companies worldwide, covering high-end sectors such as new energy vehicles, medical electronics, and aerospace.Contact us now to receive a free sample and DFM analysis report, and embark on an efficient, worry-free, and risk-free PCBA customization journey!
